1
Select Product
Choose the product you want to customise with a patch
5-Panel Snapback Cap
Classic 5-panel snapback cap with flat brim. Perfect for custom patches on the f...
R 150.00
Embroidered Standard
6-Panel Trucker Cap with Mesh Back
Breathable trucker cap with mesh back panels. Curved brim with adjustable snapba...
R 120.00
Embroidered Standard
Bucket Hat
Classic bucket hat with wide brim for sun protection. Available in various color...
R 130.00
Printed/Sublimated
Cuffed Knit Beanie
Warm knit beanie with folded cuff. Ideal for woven patches sewn onto the front c...
R 100.00
Woven
Flat Brim Fitted Cap
High-quality fitted cap with flat brim. No adjustment needed - sized for perfect...
R 200.00
Embroidered 3D Puff
Premium Curved Brim Dad Hat
Premium dad hat with pre-curved brim and brass buckle closure. Unstructured 6-pa...
R 180.00
Leather
Sports Performance Cap
Lightweight performance cap with moisture-wicking fabric. Laser-cut ventilation ...
R 140.00
Printed/Sublimated
Tactical/Military Cap with Velcro
Tactical cap with velcro panels for interchangeable PVC/rubber patches. Durable ...
R 160.00
PVC/Rubber
2
Select Patch Type
Choose the manufacturing method for your patch
Embroidered Standard
Standard embroidered patches with merrowed border. Ideal for logos, text, and detailed designs. Up to 12 thread colors supported.
7 days
Max 165mm
Embroidered 3D Puff
Raised 3D embroidery with foam underlay for premium dimensional effect. Perfect for bold logos and text.
8 days
Max 152mm
Woven
Thin, lightweight woven patches with fine detail. Best for intricate designs with small text. Softer feel than embroidered.
10 days
Max 127mm
Printed/Sublimated
Full-color dye sublimation printing on polyester fabric. Unlimited colors, perfect for photos and complex artwork.
5 days
Max 203mm
Leather
Premium genuine or faux leather patches with laser etching or debossing. High-end, durable finish.
10 days
Max 127mm
PVC/Rubber
Waterproof, durable 3D rubber patches. Weather-resistant with excellent detail retention. Velcro backing available.
12 days
Max 152mm
2b
Select Production Method
Choose the manufacturing approach for your patch
Different production methods may have different setup fees and per-unit costs.
The setup fee is a one-time charge for tooling/preparation.
3
Size & Shape
Define your patch dimensions and shape
How Patch Size is Determined
Patch size is the average of its length and width:
Patch Size = (Length + Width) ÷ 2
Examples:
- 2" x 2" patch → (2 + 2) ÷ 2 = 2.0"
- 3" x 4" patch → (3 + 4) ÷ 2 = 3.5"
- 2" x 5" patch → (2 + 5) ÷ 2 = 3.5"
Calculated Patch Size:
76.2mm
(76.2 + 76.2) ÷ 2 = 76.2mm
Size range: 38mm - 165mm
—
Standard sizes: 50mm, 65mm, 75mm, 90mm, 100mm, 125mm, 150mm
4
Coverage Percentage
How much of the patch area will be filled with embroidery/weaving?
Coverage selection is not applicable for this patch type. You can skip this step.
50%
Half coverage - text outline, simple borders, or minimal fill. Lower stitch count, faster production.
75%
Partial coverage - combination of filled and outline elements. Balanced detail and cost.
100%
Full coverage - completely filled design with maximum detail. Standard for most patches.
5
Upload Design
Upload your logo or artwork (PNG, JPG, PDF, AI, SVG)
Design Preview:
6
Placement Location
Where will the patch be applied?
10
Delivery Options
Select your delivery timeline
11
Review Your Configuration
Review your patch configuration before adding to cart
Describe Your Patch
Tell us about your design, colours, branding, or any special requirements.
The more detail you provide, the better we can match your vision.