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Custom Patch Configurator

Design your perfect custom patch in a few easy steps

Step 1 of 11

1 Select Product

Choose the product you want to customise with a patch

5-Panel Snapback Cap

Classic 5-panel snapback cap with flat brim. Perfect for custom patches on the f...

R 150.00 Embroidered Standard
6-Panel Trucker Cap with Mesh Back

Breathable trucker cap with mesh back panels. Curved brim with adjustable snapba...

R 120.00 Embroidered Standard
Bucket Hat

Classic bucket hat with wide brim for sun protection. Available in various color...

R 130.00 Printed/Sublimated
Cuffed Knit Beanie

Warm knit beanie with folded cuff. Ideal for woven patches sewn onto the front c...

R 100.00 Woven
Flat Brim Fitted Cap

High-quality fitted cap with flat brim. No adjustment needed - sized for perfect...

R 200.00 Embroidered 3D Puff
Premium Curved Brim Dad Hat

Premium dad hat with pre-curved brim and brass buckle closure. Unstructured 6-pa...

R 180.00 Leather
Sports Performance Cap

Lightweight performance cap with moisture-wicking fabric. Laser-cut ventilation ...

R 140.00 Printed/Sublimated
Tactical/Military Cap with Velcro

Tactical cap with velcro panels for interchangeable PVC/rubber patches. Durable ...

R 160.00 PVC/Rubber

2 Select Patch Type

Choose the manufacturing method for your patch

Embroidered Standard

Standard embroidered patches with merrowed border. Ideal for logos, text, and detailed designs. Up to 12 thread colors supported.

7 days Max 165mm
Embroidered 3D Puff

Raised 3D embroidery with foam underlay for premium dimensional effect. Perfect for bold logos and text.

8 days Max 152mm
Woven

Thin, lightweight woven patches with fine detail. Best for intricate designs with small text. Softer feel than embroidered.

10 days Max 127mm
Printed/Sublimated

Full-color dye sublimation printing on polyester fabric. Unlimited colors, perfect for photos and complex artwork.

5 days Max 203mm
Leather

Premium genuine or faux leather patches with laser etching or debossing. High-end, durable finish.

10 days Max 127mm
PVC/Rubber

Waterproof, durable 3D rubber patches. Weather-resistant with excellent detail retention. Velcro backing available.

12 days Max 152mm

3 Size & Shape

Define your patch dimensions and shape

×
Calculated Patch Size: 76.2mm (76.2 + 76.2) ÷ 2 = 76.2mm
Size range: 38mm - 165mm — Standard sizes: 50mm, 65mm, 75mm, 90mm, 100mm, 125mm, 150mm

4 Coverage Percentage

How much of the patch area will be filled with embroidery/weaving?

50%

Half coverage - text outline, simple borders, or minimal fill. Lower stitch count, faster production.

75%

Partial coverage - combination of filled and outline elements. Balanced detail and cost.

100%

Full coverage - completely filled design with maximum detail. Standard for most patches.

5 Upload Design

Upload your logo or artwork (PNG, JPG, PDF, AI, SVG)

Maximum file size: 10 MB. Recommended: 300 DPI or higher

7 Order Quantity

How many patches do you need? (Volume discounts apply)

Volume Discounts:
  • 50-99 units: 15% discount
  • 100-299 units: 25% discount
  • 300+ units: 35% discount

8 Backing Type

How will the patch be attached?

9 Border & Details

Edge finishing and special options

11 Review Your Configuration

Review your patch configuration before adding to cart

Configuration Summary
Describe Your Patch

Tell us about your design, colours, branding, or any special requirements. The more detail you provide, the better we can match your vision.

Live Preview

Pricing Summary
Base Price: R 0.00
Size Adjustment: R 0.00
Volume Discount: - R 0.00
Additional Options: R 0.00
Unit Price: R 0.00
Quantity: 1
Subtotal: R 0.00
Digitizing Fee (one-time): R 0.00
Grand Total:

R 0.00

Prices are in South African Rand (ZAR). Final price may vary based on design complexity.